Monday, January 16, 2017

Finn and Charlie's Cabin

OPWA Update
January 2017

 

Finn and Charlie's Cabin 
Initially, I thought I would need about 64 logs, 10' and 12' long, 6-8" in diameter at the thickest point and 4-6" at the thinnest.  The size of the cabin had been determined by the weight of the largest log I could single handedly lift above my head.

The ideal trees, by necessity double the length of the desired log, are located deep in a cedar forest where they might grow straight, narrow, and tall, seeking sunlight.  Fortunately, we have an abundance of such woodlots. Unfortunately, they are difficult to access, most often quite distant from the road system I have cut in their midst.  One doesn't just cut a wedge out of one side of the tree, crosscut the back side, yell 'timber', and watch it fall to the ground.  Instead, one makes the desired cuts then watches the tree lean imperceptibly into the neighboring boughs.  This required that I pound the somewhat fallen tree off its newly formed stump with a sledge hammer and drag it to the ground either by hand or with a chain and tractor.  Then I'd trim the log to size and remove the branches with my small Stihl chainsaw. 

Initially, I removed the bark from the log in the field using a hand held draw bar.  This is an arduous task made even more difficult by the presence of a sticky substance called cambium that lies between the bark and sapwood.  I'm told that the cambium is edible once boiled into a paste, but I preferred Butterfingers for my snacks.  Once cleaned, I leaned the log against a tree for air-drying.

Fifty years ago, our 160-acre pretend farm was a real farm generally devoted to wheat and cattle.  When the owner was stricken with what neighbors would later describe as a mental illness, the property was left untended.  Eastern Red Cedar (of the juniper family), Osage-Orange (aka hedge apple trees), Black Locust trees, and bovine skeletons then laid claim to the land.

Red cedar is a pioneer species, meaning it is one of the first to repopulate damaged land.  Cedar is also considered an invasive species and was controlled by wildfires in days of yore, before the prairies became subdivisions. Their low, long branches block the sunlight over a wide area.  Few plants can live under their canopy encouraging erosion of the land.  Adding to their undesirability, their needles raise the pH level of the soil making it alkaline.  On the plus side, the abundant, bluish juniper berries on female cedars provide food for cedar waxwings, turkeys, bluebirds, and even hungry mammals.  A brief trip through the birds' intestines triples the reproductive capabilities of each berry.

I chopped, trimmed, and debarked 64 logs over the winter of 2014-2015. (I used 440 logs constructing nearby Fort Waverly, but they were only 9' x 4", and I didn't debark them.) In the following spring, I drove around the forest with my Kawasaki Mule and a trailer to retrieve my crop.  After several failed experiments, I determined the best way to mill the rough logs was to use a Makita grinding tool.  It took 30 minutes of grinding and sanding to make each log approximately round and smooth.  I would later learn that all my drawbar work was in vain, as I could easily use the grinding tool to remove the bark and cambium, but this is how the slow witted learn.

I had a mental image of the log cabin in the Walton's television show that I would replicate, only much smaller as the new dwelling would be for the use of little people.  The interior size would be 9' x 10' with a 5' porch with a wall height of 6' 8".  The cabin would feature 2' x 2' windows on each end and a 6' x 2 1/2' door on the front.  The gables would be sufficiently steep both to remain in architectural harmony with the roofline of our nearby barn and to house a sleeping/play loft.

I would quickly learn that the height of the door was problematic.  I am 6'1", add another 1" for work boots, and one can quickly deduce how many times my head collided with the unforgiving cross piece.

With 64 logs arduously assembled near the barn, I naively thought the lion's share of the task was complete.  I would later state with complete accuracy, "Had I any idea how much work this would be, I would never have begun."  So it is well that I proceeded with complete ignorance.

One June day, Waverly and Finn accompanied me to Home Depot to buy the only dimension lumber I would use in the project, thirty 1" x 6" x 12' CCA pine boards for the cabin floor and sixteen 2" x 8" x 12' boards for the floor joists.  Each had a pair of work gloves, and they helped load each board from the shelves to the trolley to the cashier to the trailer and to the work site.  I can say with a modest dose of grandfatherly pride that their assistance transformed a solitary 30-minute task into a well-spent day.  As Finn would periodically inquire, "Can we stop for a snack?"

A friend helped me align and set the foundation starting with six cedar poles arising from the ground.  I then built the decking, with reinforcements on the edges and laid the floor decking.  I discovered that my deck was slightly out of square. One end wall would be 1.5" longer than the other.  "No big deal, I'll fix this as I go."  This would prove vexatious, but manageable.

Once the deck was laid, it was time to stack sticks, think Lincoln logs. I watched numerous Youtube videos and decided to use saddle cuts to connect the corners.  Cedar trees are tapered so I had to lay the logs in a thick to thin manner insuring each course stayed approximately level.  I would eventually measure and cut about 120 saddles.  The first dozen were pretty ragged, but fortunately they were relatively hidden being nearest the floor.  The last dozen fit like a glove. I oftentimes marveled at how pioneers built these structures without the aid of Stihl chainsaws, sharp blades, and grinding tools.

 

Wall building involved a meaningful amount of log lifting, first for scribing, then to the sawhorse for cutting, then back to the wall to check the fit and level, then to adjust as necessary.  Rarely would the first cut be the last.

I cut spaces for my front door and the two side windows using my chainsaw, repeated measuring, and wedges to keep the cut logs level. Then I framed the holes.  I cut down and hung an old door and used clear Plexiglass from Home Depot for the windows.

Early on I realized my initial design for the gables was flawed requiring a mid-course correction.  There was no way to maintain structural integrity merely by stacking gable logs and tying them together with large dowels and a ridgepole.  Instead, I would use purlins (longitudinal rails running from one end of the cabin to the other) connecting each coursing of gable logs. 

Owing to a miscalculation and the mid-course design changes, I realized I needed 36 additional 12' logs of varying diameter.  It was late August, hot, and the trees were heavy with sap, but it was back to the forest chainsaw in hand.  I had a mid-October deadline when I intended to dedicate the cabin to Finn and Charlie at our annual fall farm party. 

After cutting, trimming, debarking, shaping, and sanding the new logs, I was ready for the gabling.  This was by far the most difficult part of the construction, particularly since I was working solo.  I used wood bolts to tack each gable log to the one below it.  I used a string guide from a temporary ridgepole tacked to the cabin wall to insure the correct angles, and cut accordingly.  Then I measured, scribed, and cut a saddle at the ends of the purlin, and hooked each over the opposing gables.  I was mightily pleased and relieved when I placed the ridgepole across the top level of the gable, and it was level.



I hated the thought of using plywood for the roof sub-structure and expressed my concerns to a farm neighbor.  He said he had a stack of used Knotty Pine beaded boards in his barn that he would donate to the cause.  Perfect.  Then I headed to ABC roofing, purchased cedar shingles, flashing, and tarpaper, and completed the most unpleasant task of the endeavor.

I built a loft covering about one half of the interior accessible by a built-in ladder, believing little people like to climb into small spaces.


All that was left was chinking to fill in the spaces between the logs..  Again, I relied on Youtube and learned of a product called Perma-Chink.  I bought and used their cleaning materials to insure the chinking properly adhered to the logs.  I then placed backing (foam rods of varying diameter) in the spaces between the logs, applied the chink with a caulking gun to cover the backing, and spread the sticky substance with a putty knife and paintbrush to smooth and clean the seam.  I made most of my mistakes on the outside of the back wall, and was moderately skilled by the time I finished the insides of the walls.

I trimmed the edges of the roofline and porch with rough cedar, leaving painting and hanging the front door as the final task.  I asked the cabin's namesakes for their preference on color.  Finn wanted yellow, Charlie blue.  I recruited the boys and their sister on a beautiful fall day to paint the exterior yellow and the interior blue.



I spent about $1,200 on purchased items; dimension lumber, hardware, sandpaper discs, roofing, and chinking.  I don't choose to contemplate the hours invested, but it was truly a labor of love.

After I described the time involved, a pun-loving friend asked, "Did you keep a log?"

Now Finn and Charlie's Cabin keeps Fort Waverly and the unnamed teepee company.



Miscellany

Once upon a time there was a little boy who persistently begged his parents to get him a dog.  His pleas were continually spurned.  "Aaron, we are not getting you a dog."

Later neighbors noticed that the little boy had tied a piece of twine to a brick, and he would drag it around their cul-de-sac.  This continued for a few days, until the parents finally relented.  The boy then replaced his brick with a puppy, a just reward for a brilliant ploy.

Thanks to Mary Sneed for sharing this story about her son.

OPWA

Thanks to Jeff Zimmerman for inviting me to speak at the Shawnee Kiwanis club about my book.  Special thanks to Jim Tavary for placing my largest book order ever to share with his board, medical staff, and other denizens of Wickenburg, AZ so they might learn more about their neighbor, Art Ditto.  Thanks to all who have shared kind words about the stories.  Copies remain available on Amazon or through my bustling fulfillment center. $12.50/copy plus $3 for shipping, no shipping for orders of 3 or more.

Sales totals are now at 676 copies for OPWA and 1,545 for NNAOPP.  I remain 779 short of "Beating Melville." 

Happy New Year to All,
Your obedient servant,
Chuck


Charles A. Wells, Jr.
3317 W. 68th Street
Shawnee Mission, KS 66208
816 289-1924
Author of: Ordinary People Who Aren't: An Anthology and
Nude Nuns and Other Peculiar People
Now available in all ebook formats on Amazon at:  http://www.amazon.com
Available at:
  Rainy Day Books, 2706 W. 53rd Street, Fairway, KS
 


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